Foundry Division
Shanthi Gears “Foundry Division” is a premium quality Ferrous and Centrifugal Nonferrous casting manufacturer in INDIA. The Foundry is Integrated Management System (ISO 9001:2015, ISO 14001:2015 & BS OHSAS 18001:2007) certified. It produces Machined, un-machined S.G.Iron, Grey Iron castings from 1 Kg to 1.5 ton single piece weight and also produces Phosphor Bronze, Aluminium Bronze, Leaded Bronze and Copper alloy castings through Centrifugal, Gravity Die and Hand moulding casting process.
![](http://www.shanthigears.com/wp-content/uploads/2018/11/division.jpg)
Facilities
Melting
750KW Medium Frequency Induction melting furnaces with 1500 Kgs, 1000 Kgs, 500 Kgs & 300 Kgs capacity crucibles
![](http://www.shanthigears.com/wp-content/uploads/2018/11/melting.jpg)
Moulding
- DISA green sand moulding line ARPA 300, 450 and 900.
- Fully Mechanised BMD Sand Plant 20 Tons / hr mixing capacity
- No bake (Two Part Resin moulding system) – JKF continuous sand mixer (10 tons / hr) with fully automatic sand reclamation plant along with mould movement system
![](http://www.shanthigears.com/wp-content/uploads/2018/11/moudling.jpg)
Fettling
- Table Type Shot-blasting, Tum blast, Hanger type Shot blasting machines are available
- In house fettling and grinding facility
![](http://www.shanthigears.com/wp-content/uploads/2018/11/fettling.jpg)
Inspection & Quality
- Spectro Max – 28 Element spectrometer
- A sophisticated laboratory with all the necessary checking and inspection equipment like Microscope, UTM, Impact Test, Image Analyser, Sand Tester, Hardness Testers etc.
- MPI, UT, DP in-house and RT out source
![](http://www.shanthigears.com/wp-content/uploads/2018/11/quality1.jpg)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/quality2.jpg)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/quality3.jpg)
Heat Treatment
- Annealing
- Hardening
- Stress Relieving
- Normalizing
- Tempering
![](http://www.shanthigears.com/wp-content/uploads/2018/11/prod.jpg)
Non-Ferrous Castings
- 1 no. of Inductotherm make Induction melting furnace 75 KW 150 Kgs
- 1 no. of Inductotherm make Induction melting furnace 250 KW 500 Kgs
- Aluminium Gravity die casting
In-house Machining Facility
CNC, VMC, HMC, VTL with all inspection facilities
Products:
Ferrous Casting
![](http://www.shanthigears.com/wp-content/uploads/2018/11/FG260.jpg)
FG260 (99 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/sg-400-12.jpg)
SG 400/12 (438 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/FG200.jpg)
SG 200 (90 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/sg-400-12-318kg.jpg)
SG 400/12 (318 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/sg-400-12-46kg.jpg)
SG 400/12 (46 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/astm-227kg.jpg)
ASTM-A159-G2500 (227 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/ASTM-A159-G3500-320-Kgs.jpg)
ASTM-A159-G3500 (320 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/65-45-12.jpg)
65-45-12 (275 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/sg-400-12-58.5kg.jpg)
SG 400/12 (58.5 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/kg400-15.jpg)
400/15 (90 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/ASTM-A159-G2500-23-Kgs.jpg)
ASTM-A159-G2500 (23 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/astm-62kg.jpg)
ASTM-A159-G4000 (62.5 Kgs)
Non Ferrous Casting
![](http://www.shanthigears.com/wp-content/uploads/2018/11/CuSn12-8.jpg)
CuSn12 (8 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/c93600-45kgs.jpg)
C93600 (45 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/CuSn12-30.jpg)
CuSn12 (30 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/c93800-154kg.jpg)
C93800 (154 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/c93600-70kg.jpg)
C93600 (70 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/CuSn14.jpg)
CuSn14 (5 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/CuSn10zn.jpg)
CuSn10Zn (30 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/ltb5-32kg.jpg)
LTB5 (32 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/LTB5-19-Kgs-.jpg)
LTB5 (19 Kgs)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/c93600-85kg.jpg)
C93600 (85 Kgs)
IMS Certificate
![](http://www.shanthigears.com/wp-content/uploads/2018/11/SHANTHI-GEARS-LTD-Multisite-1.jpg)
![](http://www.shanthigears.com/wp-content/uploads/2018/11/SHANTHI-GEARS-LTD-Multisite-2.jpg)